Complete Production Process for Modifying Asphalt
Components
We have LQR series and SBR series. Both are designed with manual operation and automatic operation. This plant is composed of the following parts:
- bitumen transition tank
- soap proportioning tank
- bitumen governor impeller
- emulsion plant
- transition pump
- control panel
- Pipeline valve with bottom pattern template.
- Water treatment system
- water storage tank
- automatic water metering system and temperature controlled system
- bitumen exothermic system
- soap metering system
- hot bitumen transition pump and metering system
- emulsion bitumen cooling system and recovery unit
- manufactured tank and electricity automatic control system
- bitumen transition tank
- control panel
Remarks:all of the above are optional according to your needs!
Introduction
The emulsification bitumen is liquid state under normal air pressure and could be mix round. Compared with heat bitumen, it has advantages such as: low material needing, environment friendly and well colligation benefit. Betterment emulsification bitumen is the products betterment process of bitumen or emulsifies it, so that it has better rend wear capabilities. The R & D center of our enterprise devote to research and development of the equipment of those products and accumulate rich experience by cooperate with the bitumen factories.Characteristics:
Firstly, the core technique is Germany imported pipeline emulsifier, which is a latest product designed by Cyclone CO.LTD. Secondly, the rotor and the spindle connect perfectly. As a key part of plant, machinery and hydraulic high shear disperser ensures millions of material shearing. Thirdly, the rotor and the spindle function as high efficiency and less consumption. Lastly, the ratio of water and oil is controlled by two speed controlled motor pump, which provide with best solution.
Production Process
YLQ-G-type complete production process (stationery type)
1.channel for cooling water、2.evacuation、3. knock out drum、4.modifier5.stablilizer6.make-up tank、7. heated asphalt、8.feed pump、9. Manometer、10.filter、11 heat exchanger、12.liquid additives、13circulating pumps、14. electro connecting pressure gauge、15. Asphalt Expansion Tank、16. Pitch adjustment pump、17. triplex pipelined emulsifier、18.discharging pump、19. sample valve、20. Computer Control System、21. Finished products
Technical Parameter
Spec | Production Capacity (t/h) | Floor space L*W*H(m) | Installed Capacity (KW) |
GLQ-2G | 2 | 8.9 × 3.2 × 4.2 | 99~116.9 |
GLQ-5G | 5 | 9.8 × 3.4 × 4.5 | 151~165.9 |
GLQ-10G | 10 | 12 × 4.5 × 4.8 | 199~221.3 |
GLQ-15G | 15 | 16 × 5.5 × 5.2 | 257~284.8 |
GLQ-30G | 30 | 20 × 6.5 × 5.5 | 298~388 |
Remarks:1.asphalt tank of raw materials and finished product tank location are not included in floor space;2. Conducting oil furnace boiler or electricity power. Power of heat-conduction boiler and boiler are not included in installed capacity
YLQ-G-type production process (removable type):
1.fans、2 powder join cans.、3.powder storage tank 4. Automatic powder metering system、5. Additive tank、6. Additive pump、7. Additive measure、8.filter、9. Bitumen feed pump、10. Asphalt heater、11. Asphalt metering system、12.mixer、13. Batching tank、14. Adjust pump、15. Swelling cans、16.mixer、17.triplex pipelined emulsifier、18 discharging pump.、20. Computer Control System
Our Advantages
- applied to various modifiers, such as SBS、EVA、PE
- The ratio of modifier and asphalt can be set according to user needs at any time
- The production of the certain period can be set within the maximum productivity
- High-quality modified bitumen, emulsion modifier particle size is small, evenly
- Fully automatic production process control, Check production records at any time
- Accuracy weighing system, less than 1% weighing error
- Large parts assembly, easy removal and quick assembly